Case Study

Live Data Centre Cleaning Without Shutdown

Zero-downtime ISO environmental decontamination executed in active server halls while maintaining 100% operational uptime and service continuity.

0 Sec Service Interruption
ISO 14644-1 Cleanliness Validated
100% ESD & Safety Compliance
Class 8 Air Purity Achieved
THE CHALLENGE

High-Risk Live Decontamination

Operational data centers cannot afford scheduled shutdowns for routine environmental cleaning. In this mission-critical facility, accumulated subfloor debris, zinc whiskers, and airborne particulates posed thermal and short-circuit risks to active compute clusters.

The requirement demanded comprehensive subfloor, rack exterior, and overhead tray decontamination with strict protocols to avoid electrostatic discharge (ESD) or fire suppression triggers.

THE SOLUTION

ESD-Safe Zero-Disruption Protocol

DCS deployed certified cleanroom technicians equipped with ULPA/HEPA filtered extraction units, grounded ESD-safe vacuums, and non-conductive apparatus:

  • Zoned Isolation: Maintained cold-aisle static pressurization throughout.
  • Grounded Equipment: Strict grounding of vacuums and personnel wristbands.
  • Live Particle Tracking: Real-time laser counters ensuring zero particulate migration.
  • Subfloor Extraction: Eradication of zinc whiskers and concrete dust beneath active tiles.
THE RESULT

Certified ISO Class 8 with Zero Outages

The project achieved 100% mission success with zero alarms, zero dropped network packets, and zero facility downtime. Full post-cleaning particle testing verified compliance with ISO 14644-1 standards.

The facility management received an audit-ready compliance certificate and a proactive ongoing maintenance roadmap.

Project Information & Technical Scope

DELIVERY METRICS
Facility Type Enterprise Operational Data Centre
Cleanliness Standard ISO 14644-1 Class 8 Compliance
Operational Status 100% Live Compute Load (Zero Shutdown)
Safety Standards ESD S20.20 & ASHRAE TC 9.9